Tata Steel UK could weigh up acquiring a recycling company to ensure supply of scrap for its planned transition to an electric arc furnace, Kallanish notes.
Two sources from large UK scrap companies tell Kallanish that Tata Steel had been reviewing potential acquisition opportunities within the last 12 months, reportedly making a bid for at least one UK facility, which was not successful. The steelmaker was not available for comment on this before Thursday deadline.
However, when asked during the UK Metals Expo on Thursday about the potential for securing its own scrap processor, Tata Steel UK head of public relations Tim Rutter said: “I think if you were an MBA student, doing a project about the steel industry and moving towards electric arc furnace steelmaking, you’d list a number of options.”
“You can continue a relationship with your scrap suppliers as a customer … you can work collaboratively as we are already doing as part of our collaboration with Swansea University on segregation, or buy scrap supply and become vertically integrated,” he told Kallanish at the event in Birmingham.
Rutter noted during an earlier panel: “There is clearly an emerging trend in the industry, which is collaboration, between private industry, government, academia [and] research institutes where people, more than I ever remember in my career, are working hand in hand for the common good.”
“Watch this space” he added.
One of the market sources views the steelmaker buying a recycling company as a move with no downside. “They should, and I think they will,” they tell Kallanish. “They’re spending their money opening an EAF, and they need scrap to feed it.”
“For Tata, there is no downside. It’s security of supply, at the end of the day,” the source adds, noting that another UK steelmaker, Celsa, had recently opened its own recycling facility with a material shredder.
“Tata Steel have certain expertise in house, and they already understand what quality they’re after. They either collaborate with recycling companies to get that blend, or buy a recycling company to get it,” the source continues.
The UK exports around 10 million tonnes/year of ferrous scrap, while domestically, the feedstock has become more challenging to secure, according to market sources, even before Tata switches to EAF steelmaking from 2027. This will see the firm’s scrap requirement rise to 2-2.5m t/y.
“There’s a lot less [scrap] available now, the supply of material is a lot harder. There is less demolition from construction and macroeconomic factors, with less [consumer] spend on cars, etc,” the market source adds.
They also note the volatility in scrap markets, with peaks and troughs becoming more frequent, which can be hard to navigate for buyers and sellers.
A second market source believes Tata Steel is underestimating the challenges involved with sourcing such a volume of scrap from the market or acquiring its own recycling company.
“It’s a very steep investment and a serious amount of capital investment to change the grading [of the scrap for an EAF],” the source says. Some scrap grades can have higher residual copper levels which would need managing, as well as needing to segregate chrome from other grades, they add.
“Tata will have to pay more money for the scrap as they’re asking the yards to do more work,” they note. “Naturally, you go towards shredders, but there’s not the volume coming out of the shredders in the UK today for what they need. With Celsa competing for material, the price of the shredder feed is going to have to go up.”
The second source explains that some facilities would not be good acquisition targets due to logistical limitations, with 2mt of scrap unlikely to be transported by road, while other facilities may not have the machinery needed such as shredders.
A shredder could cost £12 million ($15.7m), in addition to the acres of land needed for segregation and sorting the material, plus staff and engineers for maintenance and repairs, the source concludes.
Carrie Bone UK
