Global steel production falls 4.7% year over year in Sep: worldsteel

Global crude steel production totaled 143.6 million mt in September, dropping 4.7% year over year and 0.7% from August, according to World Steel Association data published Oct. 22.

This brought total production for the first nine months of 2024 to 1.4 billion mt, down 1.9% year over year.

China produced 77.1 million mt in September, falling 6.1% from a year earlier and down 1.1% from August, making up 53.7% of total global crude steel output.

This brought China’s January-September volume to 768.5 million mt, down 3.6% year over year.

The world’s second-largest steel producer India saw production edge 0.2% lower year over year in September to 11.7 million mt, which was also down 4.6% month over month, the data showed.

India’s cumulative January-September output rose 5.8% to 110.3 million mt, according to worldsteel.

Japan’s September production was 6.6 million mt, down 5.8% year over year and 3.6% from August, with January-September output down 3.2% year over year at 63.3 million mt.

US output in September was 6.7 million mt, up 1.2% year over year and down 4.1% month over month, taking January-September production to 60.3 million mt, down 1.6% from the previous year.

Russia was estimated to have produced 5.6 million mt in September, down 10.3% year over year and 2.8% from August, bringing its estimated January-September output to 54 million mt, a decline of 5.5% from the previous year.

South Korea produced 5.5 million mt of crude steel in September, up 1.3% year over year and steady from August, with the nine-month volume down 4.6% from the prior year at 48.1 million mt.

 

Europe Jan-Sep output up 0.3%

 

For the European Union, crude steel production rose 0.3% year over year and 14.5% month over month to 10.5 million mt in September, the data showed.

The EU’s January-September volume was 97.8 million mt, climbing 1.5% year over year.

Germany, the largest steel producer in Europe, saw its crude steel production rise 4.3% year over year to 3 million mt, which was also 3.9% higher from August.

In January-September, Germany produced 28.4 million mt of crude steel, up 4% year over year, the data showed.

Platts, part of S&P Global Commodity Insights, assessed domestic HRC prices in Northern Europe at Eur555/mt ex-works Ruhr Oct. 21, down 20% since the start of 2024.

Turkey produced 3.1 million mt in September, rising 6.5% year over year but falling 1.8% month over month, according to the data. Turkey’s nine-month production was up 13.8% year over year at 27.9 million mt.

Of the top 10 producers, Brazil saw the largest gains in September, with production rising 9.9% year over year to 2.8 million mt, but falling 4.1% from August. Brazil’s January-September estimated production rose 4.4% year over year to 25.2 million mt.

Iran’s estimated monthly output was 1.5 million mt, falling 41.2% year over year but rising 9.65% from the previous month. Its output for the nine-month period fell 3.1% to 21.3 million mt.

Crude steel data covers the 71 countries that report to worldsteel, accounting for about 98% of the world’s crude steel production.

September production of pig iron from 37 countries was 99.8 million mt, falling 5.7% year over year and 3.21% from August, the data showed, while direct reduced iron produced worldwide from 13 countries amounted to 10.2 million mt, down 2.4% year over year and 1.2% lower from the previous month, the data showed.

Pig iron output over January-September totaled 954.5 million mt, down 3.3% year over year, while DRI production for the period rose 4.2% year over year to 92.3 million mt.

Jacqueline Holman

Weak import demand supports EU HRC price stability

Domestic European hot-rolled coil prices remained largely stable Oct. 22, as ongoing safeguard investigations contributed to weak import demand and full quotas translated into higher prices on the import market.

The spread between import and domestic prices continued to narrow, making imports increasingly unattractive.

Low real demand in the European flat steel spot market was an important factor in maintaining largely stable prices in the medium term, said an Italy-based trader source. The source added that due to safeguard investigations and quotas on custom-cleared material, many market participants bought material before the first October deadline. As such, market participant restocking requirements have been low.

Platts assessed Northwest European HRC at Eur555/mt ex-works Ruhr Oct. 22, stable on the day.

Offers were reported at Eur560-580/mt ex-works Ruhr.

Platts assessed domestic HRC in Southern Europe at Eur540/mt EXW Italy, down Eur5 on the day.

Tradable values were reported Oct. 22 at Eur540/mt, delivered Italy.

A Germany-based mill source said the import market was “a bit of a question mark.” Antidumping investigations and quotas have made the import market seem a riskier option for buyers compared with the domestic European market.

Platts assessed imported HRC in Northwest Europe at Eur520/mt CIF Antwerp, stable on the day.

Platts assessed imported HRC in Southern Europe at Eur535/mt CIF Italy, stable on the day.

Platts is part of S&P Global Commodity Insights.

Anais Dolan | Devbrat Saha

US auto sales fall in September

In September, US light-vehicle sales dropped 11.2% to 1.19 million units compared with the same month last year, when sales during the Labor Day holiday weekend were counted in September’s volumes, rather than in August’s volumes as this year, S&P Global Mobility said. Year-to-date sales stood at 11.81 million units, up 1% on the year, according to S&P Global’s data as US new vehicle sales were stuck in neutral. S&P Global’s September light-vehicle sales forecast showed sales at 15.89 million units in 2024, a 1.8% improvement over 2023.

US Car sales – seasonally adjusted (million units)

2015 2016 2017 2018 2019 2020 2021 2022 2023 2024
Jan 17.1 18.1 17.7 17.5 17.3 17.3 17.3 15.6 15.6 15.5
Feb 16.8 17.9 17.7 17.6 17.1 17.2 16.4 14.2 15.4 16.2
Mar 17.9 17.2 17.1 17.7 17.8 11.8 18.2 14.0 15.4 16.2
Apr 17.4 17.9 17.4 17.8 17.2 9.0 18.8 14.7 16.2 16.6
May 18.1 17.6 17.1 17.7 17.9 12.4 17.4 13.0 16.1 16.4
Jun 17.8 17.4 17.0 17.7 17.7 13.4 15.9 13.5 16.6 15.5
Jul 18.0 18.1 17.1 17.4 17.5 15.1 15.1 13.8 16.4 16.4
Aug 18.2 17.5 16.5 17.3 17.6 15.7 13.5 13.7 15.8 15.8
Sep 18.4 18.0 18.9 17.8 17.6 16.7 12.7 14.2 16.2 16.3
Oct 18.4 18.2 18.4 18.1 17.3 16.9 13.7 15.2 15.8
Nov 18.4 17.9 17.9 17.8 17.4 16.3 13.5 14.8 15.9
Dec 17.6 18.4 18.2 17.9 17.3 16.8 13.2 14.0 16.4

Source: Federal Reserve Economic Data

US Sep housing starts slip 0.5%

US housing starts in September totaled 1.35 million, sliding 0.5% from the revised 1.36 million starts in August and 0.7% from September 2023, Census Bureau data showed. In the wake of long-awaited interest rate cuts announced Sept. 18, there appeared to be no immediate improvement in construction activity, with all metrics seeing decreases on a monthly and yearly basis. This easing of activity came in line with market expectations.

Nippon Steel’s takeover bid beneficial: US Steel

Nippon Steel’s plan to upgrade US Steel’s Mon Valley Works steel plant in Pennsylvania would result in nearly 5,000 jobs and $38 million in tax revenues, according to an analysis of the $1 billion proposal released by US Steel. Nippon Steel will invest approximately $1 billion to upgrade and improve the overall operations at Mon Valley Works as part of its pending acquisition of US Steel, the economic impact analysis said Oct. 1.

Mexican auto sales post first on-year drop in 29 months

In September, Mexico’s light-vehicle sales showed the first year-over-year decline in 29 months, falling 1.4% to 116,543 units, data from the National Institute of Statistics and Geography (Instituto Nacional de Estadística y Geografia: Inegi) showed. However, Mexican light-vehicle production improved 11.7% to 378,583 units and exports increased 4.8% year over year to 315,706 units. In the year to date (January to September), all metrics improved, S&P Global Mobility said.

 

Europe

EU car registrations fall in Sep

The European Union passenger car market had another slow month in line with recent results in September, with a 6.1% year-over-year decline in registrations to 809,163 units, data from the European Automobile Manufacturer’s Association (ACEA) showed. S&P Global Mobility said the result left the overall tally for the first three quarters of the year still just in positive territory, up 0.6% year over year at 7,989,766 units. Three of the bloc’s four major markets recorded significant declines with France posting an 11.1% year-over-year decline in September, Italy down 10.7% year over year fall and Germany slumping by 7%. Only Spain witnessed something of a rally, with a 6.3% year-over-year rise.

EU passenger car registrations (units)

Sep-24 Y-o-Y % change YTD Y-o-Y % change
Germany 208,848 -7.0 2,116,074 -1.0
France 139,002 -11.1 1,265,902 -1.8
Italy 121,725 -10.7 1,202,447 +2.1
Spain 73,144 +6.3 744,698 +4.7
EU Total 809,163 -6.1 7,989,776 +0.6
Note: EU refers to a new composition with 27 member states (excluding the UK).

Source: ACEA

EU construction shows mixed results in Sep

Seasonally adjusted production in construction in the EU edged up by 0.4% in August on the month but fell 2.4% on the year, first estimates from Eurostat, the statistical office of the EU, showed. Eurostat said that among member states for which data was available, the highest monthly increases in production in construction were recorded in Sweden (+7.2%), the Netherlands (+6.3%) and Romania (+4.7%). The largest decreases were observed in Slovakia (-4.3%), Belgium (-3.2%) and Slovenia (-3.1%).

Global 2024 demand will fall further: World Steel

The World Steel Association forecasted that 2024 global steel demand will drop further by 0.9% to 1.751 billion metric tons, with an expected rebound of 1.2% in 2025 to reach 1.772 billion metric tons, the Brussels-based body said in its short-range outlook. It cited key economic factors such as declining household purchasing power and geopolitical uncertainties. Regionally, China anticipates a 3% drop in 2024 demand and a further 1% in 2025.

 

Asia

Chinese steel exports at highest since 2016

China’s finished steel exports in September reached a new high not seen since July 2016, totaling 10.153 million mt, up 25.9% year over year, according to China Customs data. Although steel exports are expected to retreat over the next three months, market participants said China’s annual steel exports are likely to breach the 100 million mt mark this year for the first time since 2016. Steel exports in September also increased by 6.9% from August, up for the second consecutive month. Over January-September, China’s finished steel exports rose 21.2%, or 14.106 million mt, from a year earlier to 80.711 million mt.

China monthly home sales – 70 medium and large cities
Rose Fell
Apr-21 62 5
May-21 62 5
Jun-21 55 12
Jul-21 51 16
Aug-21 46 20
Sep-21 27 36
Oct-21 13 52
Nov-21 9 59
Dec-21 15 50
Jan-22 28 39
Feb-22 27 40
Mar-22 29 38
Apr-22 18 47
May-22 25 43
Jun-22 31 38
Jul-22 30 40
Aug-22 19 50
Sep-22 15 54
Oct-22 10 58
Nov-22 16 51
Dec-22 55 15
Jan-23 36 33
Feb-23 55 13
Mar-23 64 5
Apr-23 62 7
May-23 46 24
Jun-23 31 38
Jul-23 20 49
Aug-23 17 52
Sep-23 15 54
Oct-23 11 56
Nov-23 9 59
Dec-23 7 62
Jan-24 11 56
Feb-24 8 59
Mar-24 11 57
Apr-24 6 64
May-24 2 68
Jun-24 4 64
Jul-24 2 66
Aug-24 2 67
Sep-24 3 66
Source: NBS

Auto sales in China up 2% on year for Sep

In China, domestic passenger car retail sales increased 8% on the month and 2% higher on the year to 2.063 million units in September, China Passenger Car Association data showed. Car sales rebounded to surpass the year-ago level after posting a year-on-year decline for the past five months. The CPCA attributed it to government subsidies for consumer goods trade-ins. Over January-September, passenger car retail sales increased 2% on the year at 15.529 million units, but the growth rate slowed from 3.3% in the first half of 2024.

China vehicle output and sales (million units)
Sep-24 Y-o-Y % change YTD Y-o-Y % change
Passenger car output 2.50 0.24 18.64 2.61
Passenger car sales 2.53 1.53 18.68 3.03
Commercial vehicle output 0.29 -16.95 2.83 -2.75
Commercial vehicle sales 0.28 -23.45 2.89 -1.59
Source: CAAM

South Korean vehicle output drops 4% YOY Jan-Sep

South Korea’s vehicle production fell 3.8% year on year to 3.04 million units over January-September, data from the Ministry of Trade, Industry and Energy showed Oct. 17, impacting demand for automotive steel. The lower output came amid an 8.1% year-on-year drop in domestic vehicle sales to 1.19 million units in the first nine months of 2024. Vehicle exports over the first three quarters of the year inched 0.7% higher year on year to 2.06 million units.

Japanese Jan-Sep crude steel output falls 3% on year

Japan’s crude steel production over January-September fell 3.2% year on year to 63.29 million mt, data from The Japan Iron and Steel Federation showed, amid weak demand from the construction sector and the manufacturing sector. The nine-month tally was summed up after September’s crude steel output dropped 5.8% on the year to 6.62 million mt, marking seven straight months of year-on-year declines. Downstream, production of hot-rolled steel products over the first nine months of 2024 was down 3.9% on the year at 55.82 million mt. September’s output of the same product was 6% lower from a year ago at 5.97 million mt, marking seven straight months of decline.

Japan’s manufacturing sector slumps in Sep

Japan’s manufacturing sector contracted for a third straight month in September as the au Jibun Bank Japan Manufacturing Purchasing Managers’ Index compiled by S&P Global Commodity Insights narrowed to 49.7 from 49.8 in August, putting pressure on steel demand. “The latest PMI results for Japan revealed muted trends across the manufacturing industry, with output and new orders now both in contraction territory,” Usamah Bhatti, an economist at S&P Global Market Intelligence, said.

Japan’s METI projects bearish Q4

Japan’s demand for steel is expected to fall by 2.1% year over year to 19.31 million mt over October-December, the Ministry of Economy, Trade and Industry projected. The construction sector and the manufacturing sector, excluding the automobile sector, are expected to remain sluggish and act as downward pressure on demand, the ministry said, affecting domestic steel demand. Both the civil engineering and construction sectors are expected to be sluggish in the final quarter of 2024 amid labor shortages and high costs, it said. Demand for construction steel is projected to dip 0.8% over Q4 2024 to 4.11 million mt.

Japan car production, sales and exports (units)
Production Sales Exports
Apr-21 721,363 349,894 355,659
May-21 502,828 319,318 267,079
Jun-21 737,420 365,631 360,669
Jul-21 730,430 377,448 374,889
Aug-21 480,613 319,697 252,154
Sep-21 430,593 318,371 200,025
Oct-21 515,250 279,341 246,189
Nov-21 756,625 352,455 342,078
Dec-21 710,070 336,442 381,925
Jan-22 546,951 329,699 269,439
Feb-22 693,704 354,668 312,462
Mar-22 719,354 512,862 321,457
Apr-22 584,420 299,620 314,263
May-22 420,233 261,433 206,566
Jun-22 668,628 327,896 308,462
Jul-22 699,708 349,335 356,957
Aug-22 584,291 290,042 293,765
Sep-22 757,790 395,163 369,095
Oct-22 694,157 359,159 331,958
Nov-22 767,241 377,079 371,870
Dec-22 699,025 344,364 356,975
Jan-23 620,474 382,338 256,178
Feb-23 738,730 426,726 313,203
Mar-23 866,260 572,494 384,804
Apr-23 711,508 349,592 363,639
May-23 623,531 326,731 296,960
Jun-23 763,470 392,719 408,641
Jul-23 778,244 379,052 396,705
Aug-23 639,383 340,341 354,697
Sep-23 840,648 437,493 411,833
Oct-23 818,358 397,672 403,899
Nov-23 857,001 411,089 399,591
Dec-23 741,457 362,839 432,532
Jan-24 578,126 334,876 295,133
Feb-24 616,763 344,820 350,166
Mar-24 710,389 451,444 348,539
Apr-24 646,404 310,345 365,106
May-24 651,285 312,406 295,741
Jun-24 691,286 373,599 362,975
Jul-24 804,080 405,175 378,591
Aug-24 — 328,471 294,158
Sep-24 438,733 —
Source: Japan Automobile Manufacturers Association

Nippon Steel to transfer NS Kote if US Steel deal succeeds

Japan’s Nippon Steel Corp plans to transfer its wholly-owned subsidiary NS Kote Inc to ArcelorMittal when its planned $14 billion purchase of US Steel (United States Steel Corp) is concluded, the Japanese steel major said. NS Kote holds Nippon Steel’s entire equity interest in AM/NS Calvert LLC, a 50:50 joint venture between the Japanese steelmaker and ArcelorMittal’s wholly owned unit ArcelorMittal Calvert LLC.

Nippon Steel seeks govt aid for EAF conversion

In other news, Nippon Steel Corp. is seeking government incentives to support the conversion from blast furnace to electric arc furnace steelmaking. Nippon Steel said it and Nippon Steel Stainless Steel Corp. had decided to apply for the “Energy and Manufacturing Process Transformation Support Business (Business I (Steel))” based on the “Green Transformation (GX) Promotion Act.” The Japanese steelmaker aims to be carbon neutral in 2050 by using three technologies: hydrogen injection into BFs, hydrogen direct reduction of iron, and high-grade steel production in a large-sized EAF.

Indian Sep crude steel output up 1% on year

India produced 11.88 million mt of crude steel in September, up 1.2% year-over-year, according to provisional data from the Joint Plant Committee. This nearly matched a 1.4% year over year rise in downstream finished steel production to 11.67 million mt. Amid the higher outputs, finished steel consumption stood at 12.29 million mt in September, up 10.54% from the year before. Indian imports of finished steel surged 78.1% from September 2023 to about 985,000 mt, while weaker overseas demand reduced exports by 7.9% to about 396,000 mt.

BHP, SAIL to decarbonize steelmaking

State-owned Steel Authority of India Ltd (SAIL) and Australia’s BHP have signed a memorandum of understanding to decarbonize steelmaking processes in India, the two companies said. “This collaboration is an important step for SAIL and BHP in promoting lower carbon steelmaking technology pathways for the blast furnace route in India,” they said. Both companies are “already exploring a number of workstreams supporting the potential decarbonization at SAIL’s integrated steel plants which operate blast furnaces (BF) with an initial study to assess various strategies to reduce greenhouse gas emissions (GHG),” they said.

JFE, JSW Steel buy Thyssenkrupp’s electrical steel unit in India

Japan’s JFE Steel and India’s JSW Steel have acquired Thyssenkrupp Electrical Steel India Pte Ltd for Eur440 million ($477.62 million) from German industrial conglomerate Thyssenkrupp, the companies said. Thyssenkrupp Electrical Steel operates a 50,000 mt/year plant in Nashik, Maharashtra, which manufactures and supplies electrical steel sheets. The acquisition gives JFE Steel and JSW Steel an earlier-than-expected entry into Indian market. Both steelmakers are building a grain-oriented electrical steel sheet plant in Bellary district, Karnataka, India, with full production slated for 2027.

Greensteel Australia to run “green” rebar mill 2026

Greensteel Australia plans to start up a 600,000-mt/year hydrogen-powered rebar rolling mill in New South Wales by late 2026 in partnership with Italy-based steelmaking technology provider Danieli. The mill will use a reheating furnace powered by 100% green hydrogen and will be capable of producing rebar in diameters ranging from 10 to 50 mm and spooled coils from 8 to 32 mm, primarily for the Australian construction market.

Clement Choo

Weak import demand supports EU HRC price stability

Domestic European hot-rolled coil prices remained largely stable on Oct. 23, as weak import demand boosted domestic European flat steel spot market activity.An Italy-based service center source explained that “extremely weak demand” in the domestic European market caused the entire steel industry to suffer at current price levels. The source said there was a temporary uptake in demand in September, when prices were at their lowest, as customers rushed to book deals at lower prices.

According to the source, competition between European mills is likely to maintain price stability rather than support further price rises. Sources noted that mills may have to cut production to combat oversupply further depressing prices.

Platts assessed Northwest European HRC at Eur555/mt ex-works Ruhr on Oct. 23, stable on the day.

Offers were reported at Eur560-600/mt EXW Ruhr.

Tradable values were reported at Eur540-560/mt EXW Ruhr.

Platts assessed domestic HRC in Southern Europe at Eur550/mt EXW Italy, up Eur10 on the day.

Tradable values were reported at Eur540-580/mt EXW Italy. Offers were reported at Eur600 EXW Italy.

Anti-dumping investigations have led to weak import demand, as buy-side sources considered importing at current price levels increasingly risky. The four major exporting countries impacted by these investigations were Japan, Vietnam, India, and Egypt, according to an Italy-based service center source.

Platts assessed imported HRC in Northwest Europe at Eur520/mt CIF Antwerp, stable on the day.

Platts assessed imported HRC in Southern Europe at Eur535/mt CIF Italy, stable on the day.

Platts is part of S&P Global Commodity Insights.

Anais Dolan

HRC prices largely unchanged in Europe; mills hope for stronger rebound in Q1

European prices for steel hot-rolled coil remained broadly stable on Tuesday October 22 amid limited activity because mills were holding back on volumes for the first quarter of next year on the expectation that prices will rebound, sources have told Fastmarkets.
In Northern Europe, offers for November-December delivery coil were reported at €550-570 ($596-618) per tonne ex-works, with €540 per tonne ex-works said achievable for larger volumes.

“Order books are still not as full as mills wish, so for Q4 [2024] volumes they can still be flexible with price on a good tonnage,” a trading source in Germany said.

Sources reported some pick up of activity since the beginning of October amid “very limited restocking.”

“We got more inquiries last week [week ended October 18] and [are] selling more  [HRC]. [Demand] is not booming, but we’ve definitely recovered from the low,” a mill source in Northern Europe said.

Market sentiment was cautiously optimistic despite subdued end-user demand, and producers hoped to achieve higher prices for HRC with lead times in the first quarter due to expected restocking and limited availability of imports.

“Mills are not actively offering HRC for January-February delivery now; they certainly expect to achieve higher prices, but are still assessing the market, and so do buyers,” a stockholder in Germany said.

Sources suggested that European mills might cut output in November-December in an attempt to balance demand and supply.

“So far, European mills have produced enough [crude steel] to claim their carbon credits for the next year. It is very likely that they [European mills] will curb the output in the end of the further quarter 2024,” a second trader said.

As a result, Fastmarkets calculated its daily steel HRC index, domestic, exw Northern Europe at €553.75 per tonne on Tuesday, up by €0.62 per tonne from €553.13 per tonne the previous day.

The index was down by €0.63 per tonne week on week and by €2.71 per tonne month on month.

For January-delivery coil, some suppliers voiced offers at €580-600 per tonne ex-works, which was not considered workable for the spot market so far.

Sources said that European mills were also trying to push spot prices higher ahead of negotiations of long-term contracts with end users for the next year.

“Mills are in the tricky position. The gap between the spot and contract market is too high, so automakers ask for up to €200 per tonne discount for the first half of 2025 contracts. That would be a disaster for the mills,” a buyer source in the Benelux area said.

Long-term contracts with original equipment manufacturers in the automotive industry for the second half of 2024 were closed at €730-750 per tonne – and even at €700 per tonne in some cases – in contrast with €800 per tonne in the first half of the year.

Meanwhile, in Southern Europe, Fastmarkets calculated its corresponding daily steel HRC index, domestic, exw Italy at €548.13 per tonne on Tuesday, down by €3.12 per tonne from €551.25 per tonne on the previous day.

The Italian index was down by €0.62 per tonne week on week and by €9.37 per tonne month on month.

In Italy, November-December delivery HRC from a local producer was on offer at €580 per tonne delivered, which would net back to €570 per tonne ex-works.

Sources, however, estimated tradeable values for small tonnages at no higher than at €560 per tonne delivered (€550 per tonne ex-works). For bigger lots it was still possible to get €540 per tonne delivered (€530 per tonne ex-works), several sources said.

Trading was also limited in Italy.

“Demand [for HRC] is still weak and stock levels are still high,” a stockholder in the nation said.

In the secondary market, cut-to-length HRC was still available at around €620-630 per tonne CPT, stable since mid-October.

Meanwhile, the market for imported HRC was largely quiet due to uncompetitive prices, and because of trade restrictions in place.

Notably, November-shipment HRC from Turkey was offered at €580-590 per tonne CFR to Italy, including the anti-dumping duty.

From Asia, offers were reported at €560-570 per tonne CFR to Italy.

“Imports are simply not workable – that’s one of the reasons behind European mills’ bullishness. In the first quarter 2025, a lack of import [HRC] will start to be visible in the market and European mills will have the upper hand in negotiations,” a buyer in Italy said.

Published by: Julia Bolotova

Thyssenkrupp, Volkswagen sign MoU for carbon-reduced steel from new Duisburg plant

Thyssenkrupp Steel and carmaker Volkswagen Group have signed a Memorandum of Understanding (MoU) for the supply of carbon-reduced steel from Thyssenkrupp’s future direct-reduction (DR) plant in Duisburg, thus dispelling rumors about a cancellation of the green steel project, the German steelmaker announced on Tuesday October 22.
The new DR plant was scheduled to go into operation in 2027, with the supplies to Volkswagen expected to start in 2028, Thyssenkrupp said in a press release seen by Fastmarkets.

The steelmaker did not give more details on what volumes of carbon-reduced steel would be delivered under the MoU, or the period of the arrangement, but added that the supplies would be gradually expanded.

The MoU was expected to help Volkswagen Group to decarbonize its supply chain and become carbon-neutral by 2050. Currently, 15-20% of an electric vehicle’s lifetime emissions were accounted for by the steel used in its construction, Thyssenkrupp added.

Thyssenkrupp Steel’s Duisburg site has production capacity for around 11.7 million tonnes per year of pig iron from four blast furnaces (BFs), and around 11 million tpy of crude steel. But recorded shipments from these steel assets have not exceeded 9.0-9.5 million tpy in recent years.

The site produces hot-rolled coil, cold-rolled coil, hot-dipped galvanized coil, and pre-painted coil, according to Fastmarkets’ information.

Thyssenkrupp already had plans to replace one of the four blast furnaces at its Duisburg site with a direct-reduction plant and two downstream smelters in 2027. This would allow the company to make its first steps toward carbon-neutral steel production.

The other three BFs will gradually be replaced with climate-friendly alternative technologies by 2045.

The new DR plant will have capacity for 2.5 million tpy. The company also planned to be able to produce around 5 million tpy of low-carbon steel by 2030.

Thyssenkrupp has been awarded €2 billion ($2.2 billion) in German state funding for its green steel transformation project.

The DR plant at Duisburg will be powered by green hydrogen, which is seen as a strategic renewable fuel in Europe. This will allow the company to significantly reduce its carbon footprint compared with conventional steel production, Thyssenkrupp said.

The company added that production from the plant would initially be ramped-up using natural gas as a reducing agent but that it would gradually be converted to hydrogen.

The carbon-reduced steel produced by the Duisburg plant will be marketed under the company’s Bluemint brand.

Cost increases expected with new DR plant
Construction of the Duisburg DR plant could cost more than initially expected, Fastmarkets understands.

“The executive board of Thyssenkrupp Steel Europe AG has informed the supervisory board… about expected cost increases. The situation is currently being reviewed, based on this information,” a spokesperson told Fastmarkets.

Despite this, the company was assuming that the DR plant project would go ahead under the given framework conditions, the spokesperson added.

At the beginning of October, German media sources claimed that Thyssenkrupp was considering the project’s cancellation.

“[But] Thyssenkrupp remains committed to its green transformation and climate-neutral steel production,” the spokesperson said. “There is no way around the decarbonization of CO2-intensive steel production in the long term.”

Potential cost increases for the DR plant would have no effect on the confirmed federal and state subsidies, the spokesperson added.

Demand for green steel sluggish in Europe
Demand for flat steel products was still limited across Europe, and this was influencing the green steel market, Fastmarkets understands.

Demand for carbon-reduced and green steel was heard mainly on a project-by-project basis from automotive or construction companies, which need to meet requirements for decreased CO2 emissions in their products, industry sources have told Fastmarkets.

“The green steel market is just evolving in Europe, and trade volumes are small, but we expect [demand] to surge in the coming years, driven by legislation,” a mill source in Northern Europe said.

There was no common standard or official definition for “green steel” in Europe yet.

Fastmarkets’ own methodology, however, defines European green steel as: “Steel produced with Scope 1, 2 & 3 emissions of a maximum 0.8 tonnes of CO2 per tonne of steel.”

Fastmarkets’ latest weekly assessment of its green steel domestic, flat-rolled, differential to HRC index, exw Northern Europe, remained at €100-200 ($108-217) per tonne on October 17, unchanged since September 5.

Published by: Julia Bolotova, Darina Kahramanova

UK automotive association urges government incentives for consumers

Mike Hawes, chief executive of the Society of Motor Manufacturers and Traders (SMMT), has called for the inclusion of purchasing incentives and support for the automotive sector in the upcoming UK budget, Kallanish reports.

Hawes says the UK Budget on 30 October is an opportunity to remedy poor consumer confidence and help support the transition to electric vehicles with purchase incentives and infrastructure investments.

He recommends the UK government cuts VAT on EVs and public charging, delays certain VED changes and invests in charging infrastructure.

Hawes adds the recent launch of the UK’s industrial strategy, and green paper, “presents a fresh opportunity to turbocharge UK industrial and economic growth”.

He adds the opportunity for the automotive sector to deliver an economic boost of more than £50 billion ($65 billion) during the next decade will not be available forever, with global competition fierce with countries seeking to attract new investment.

“Fast-tracking the delivery of new technology skills, green infrastructure and strengthened trading relationships are all fundamental. Crucially, so is a healthy domestic market for zero emission vehicles, given the type of investment we have secured in the past year or so and the undoubted commercial benefit for manufacturers of making close to where you sell,” he says.

“We look forward to working with government, therefore, to help steer its industrial strategy and the once-in-a-generation manufacturing transition it can deliver – but our markets must transform alongside it,” he adds.

“We cannot do one and not the other. If we succeed, the benefits are huge: new jobs and skills across all parts of the country; thriving innovation in all vehicle sectors, which support so many other UK industries; cleaner air and quieter streets; and economic growth that benefits everyone,” Hawes concludes.

SMMT reported September new car registrations saw their highest level since 2020, driven by massive EV manufacturer discounting, but figures were still almost 20% below the levels seen pre-Covid.

Battery electric vehicles accounted for 20.5% of the market share in September, plug-in hybrids took 8.9%, while hybrid electric vehicle had 14.2%. Despite a decline in petrol and diesel registrations, together they still accounted for 56.4% of buyer’s choice.

UK vehicle production stood at 1.02 million units in 2023, well below the 1.3 million produced in 2019.

Carrie Bone UK

European Commission approves SSAB state aid

The European Commission says it has approved, under EU State aid rules, a €128 million ($139m) Swedish measure to support SSAB in decarbonising its steel production, Kallanish learns.

Sweden notified the Commission of a €128m measure to support SSAB’s project to transition from its current coal-based steel production process in Luleå.

The Commission says in a statement that the aid will take the form of a direct grant and come from the Just Transition Fund.

These funds will support the accelerated transition for the installation of its electric arc furnace, equipment for secondary metallurgy and a caster. The EAF will use scrap and direct reduced iron produced using renewable hydrogen, with a capacity of 2.5 million tonnes/year of green slab.

The measure will accelerate the project by three years and the new installation is envisioned to start producing green steel as of 2029.

The funding allows for significant carbon emission savings versus three years of operation using fossil fuels.

The Commission adds that the project will help to end dependence on Russian fossil fuels while also helping to meet the demands of policies such as the European Green Deal, the Green Deal Industrial Plan and the REPowerEU Plan.

SSAB has committed to share the technical know-how gained through the project with industry and academia, while a claw-back mechanism will also be in place, if the project generates extra net revenue.

Carrie Bone UK

Polish demand improves, offset by increased imports: CMC

CMC expects a $35-40 million annual CO2 credit gain to boost its Polish mill’s Ebitda on-quarter in the first fiscal quarter through November, while underlying financial performance will remain similar, Kallanish notes.

Although Polish demand has improved and regional mills shown supply discipline, this has been offset by increased import flows from neighbouring countries, the steelmaker notes.

CMC Poland’s deliveries fell 18% on-year in the August quarter, the final quarter of CMC’s 2024 fiscal year, to 319,000 short tons, dragged down by a 35% drop in rebar sales to 98,000st. Market conditions were consistent with the previous quarter and remained challenging, the firm notes.

Average selling price inched down 2% to $667/st, while cost of scrap utilised dropped 4% to $383/st. Metal margin was flat at $284/st.

Net sales fell 19% to $222.1 million but adjusted Ebitda loss narrowed 88% to $3.6m. The latter was driven entirely by cost management actions, which overcame the drop in shipment volumes with no change in margins over scrap, CMC points out.

Long steel consumption remained substantially below historical levels.

Green shoots are however emerging in the European market, CMC says in its earnings presentation. The residential construction market is recovering; new housing permits and the number of units under construction have rebounded strongly. Demand should be supported by the expected release of €65 billion to Poland from the EU Recovery and Resilience Facility.

In the fiscal year through August 2024, CMC Poland’s shipments slumped 29% on-year to 1.23 million st, with rebar almost halving to 364,000st and merchant bar and other products down 17% to 870,000st. Net sales fell 36% to $848.6m and adjusted Ebitda declined 54% to $22.5m.

Adam Smith Poland

 

Italian rebar makers mull price increases

Italian rebar makers are mulling increases for November of approximately €30/tonne ($32.49) compared to current quotes. Last week, one producer also communicated increases to customers, but it has so far not been imitated by other mills.

The steelmaker, which is timidly communicating hikes, is reported to be asking for €310/t base ex-works, but all other steelmakers are quoting €280-290/t base, according to buyers and sellers who spoke to Kallanish.

Activity remains slow, with customers only buying back-to-back. There are no signals that price increases will be sustained, an agent and construction company confirm.

Contract values have remained relatively consistent in recent weeks. Current transactions in the domestic market are occurring at approximately €270-280/t base ex-works. Including additional size extras at an average cost of €260/t, current values in Italy are hovering this week at €530-540/t ex-works. Domestic mesh stands at approximately €380/t, not accounting for transport costs. An extra fee of €300/t applies for size extras, sources suggest.

Mills are experiencing financial pressure due to elevated scrap and energy costs, coupled with narrow profit margins. A number of producers are planning on implementing stoppages with temporary layoffs. The 1 November bank holiday will be used to execute a week-long production halt for some mills. One longs producer will implement a stoppage next month of as long as three weeks.

A source indicates that while halting production is not the preferred option, it represents the sole practical method to reduce costs. Another source suggests the price of scrap, although diminished, remains excessively high. In southern Italy, especially, mills are overpaying for scrap, resulting in almost non-existent margins. “The only viable option is to halt production and attempt to raise prices,” the source comments.

Natalia Capra France